What is Aluminum die casting?
 

 

Aluminum die casting is a precision casting method that uses high pressure to pour aluminum alloy into mold with complex shapes. Aluminum alloy has excellent fluidity and ductility, so it can make various castings with complicated shapes and large coefficients of difficulty, and the castings have high precision and surface smoothness. Because of its high essential and external quality, aluminum alloy die casting is widely used in the automotive industry, gas turbine manufacturing, motorcycle manufacturing, motor manufacturing, transmission system mechanical equipment manufacturing, instrumentation, garden landscape cleaning, and construction engineering and other manufacturing industries.

 

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Aluminum die-casting process
 

 

The production process of aluminum die casting products is an efficient and effective way of creating high-quality metal parts. This process involves several steps, including casting, trimming, machining, polishing, and surface treatment.

 

●Casting: The first step in the process is to melt the aluminum and pour it into the die casting machine. The machine applies high pressure to the molten metal and injects it into a die mold, which is designed to create the desired shape of the finished product.

●Trimming: Once the casting is complete, the metal is cooled and solidified. The excess metal that has seeped out of the mold is removed by trimming the edges of the casting.

●Machining: To achieve a more precise shape and size, the casting usually goes through CNC machining process. This involves the use of computer-controlled tools that cut away any unwanted material.

●Polishing: After CNC machining process, the product is polished to remove any blemishes or imperfections. This step can be done by hand or by using automated equipment.

●Surface Treatment: Finally, the aluminum die-casting part is subjected to a surface treatment process. The surface treatment can include various coatings, such as powder coating, electroplating, or anodizing, which provide the product with a desired color, texture, and durability.

 

Overall, the production process of aluminum die-casting parts is an efficient and reliable way of creating high-quality metal parts. The process of casting, trimming, CNC machining, polishing, and surface treatment ensures that the finished product meets all of the necessary specifications and requirements.

 

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The advantages of aluminum alloy die casting
 

 

●Mature process: Aluminum alloy die -casting technology has been very mature and widely used in various fields, and its manufacturing experience has accumulated rich accumulation, ensuring the quality stability and reliability of production.

●High -precision and high complexity: Aluminum die-casting mold can quickly produce components in the design of complex shapes, and the operation is simple to achieve closed processing process.

●Excellent physical properties: Aluminum alloy has excellent physical properties such as the ideal strength, corrosion resistance, thermal conductivity and processing of process, which can meet market demand.

●Good mechanical properties: Aluminum alloy die-casting parts have relatively uniform ingredients and regular grain structures. The density is relatively low, high strength, good toughness, tensile strength, and good pressure resistance.

●Low cost: Compared with other casting methods, aluminum machining cost is relatively low.

●High production efficiency: High production efficiency of aluminum die casting can quickly produce a large number of parts.

●Environmental protection: The waste gas and waste liquid generated during the aluminum casting process can be recovered and reused, which meets environmental protection requirements.

●Wide application scope: Aluminum alloy die casting can be applied to various fields such as automobiles, aerospace, electronics, home appliances, communications, and buildings.

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Engine cover
Light housing
Light housing
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LED lamp shell
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Microphone shell
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Mobile charger shell
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Multifunctional charger shell

 

 
Why choose us?
 

 

Completed industrial chain: One-stop supply from raw materials, mold manufacturing, die casting, machining processing, surface treatment, etc.

Strict quality control: Wochang is an ISO certificated company with advanced testing devices. All castings are inspected strictly before the next production link to ensure each die-casting part meets the industrial standards.

Advanced Technology: Wochang has the latest die casting machines, CNC machining centers, and other advanced manufacturing equipment to meet your specific needs.

Experienced team: Having dozens of engineers who have more than ten years of production experience in the die -casting field, lead more than 100 employees to provide you with services at any time

Customization: We offer custom die casting services to meet your unique designs and specifications. Whether you require a small or large order, we have the capabilities to produce castings with intricate designs and complex shapes.

Cost-effective: We strive to provide our customers with the best value and find cost-effective solutions that meet your budget requirements. We are dedicated to providing high-quality products at a reasonable price.

 

 
Certificate
 

 

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FAQ
 

Q: How many sets aluminum die casting machines do you have?

A: 10 sets machines from 168T to 800T

Q: What material do you process?

A: Usually A380 and ADC12.Please feel free to contact us if you need other material.

Q: What is the maximum size and weight of the aluminum alloy casting?

A: The maximum size about 60cm-70cm, the maximum weight about 8kg

Q: How long to make a new aluminum alloy die-casting mold?

A: Usually about 20-25 days

Q: What surface treatment can be used for aluminum die-casting part?

A: Plating, powder coating, spray painting, sandblasting, anodizing, passivation and so on.